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Blister Card Packaging

In today’s competitive retail world, packaging plays a vital role in product appeal and protection. Custom blister card packaging is one of the most versatile, durable, and visually appealing packaging options that keeps products safe while showcasing them attractively.

At CustomBoxesZone, we specialize in manufacturing custom blister card packaging with logo that gives your brand a professional and premium edge. Whether you’re in electronics, cosmetics, pharmaceuticals, or consumer goods, our blister packaging solutions enhance product presentation and maximize shelf appeal.

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You can upload multiple files. Accepted formats: JPG, PNG, PDF.
Box Style As Mention Above
Dimension (L + W + H) All Custom Sizes & Shapes
Minimum Run ( For Boxes and Mylar Bags) 100 Boxes - 1000 Mylar Bags ( 500 each design)
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scored,Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 - 8 Business Days
Shipping FLAT Position

What Is Blister Card Packaging?

Blister packaging is a form of product display that combines a pre-formed plastic cavity (the “blister”) with a printed paperboard backing known as the blister card. This packaging style is commonly used for small consumer goods such as batteries, toothbrushes, toys, medicines, hardware tools, and personal care products.

The plastic cavity securely holds the product in place while the card offers branding space for logos, product information, and visual graphics.

Types of Blister Packaging

  1. Face-Seal Blister Packaging – Plastic is sealed to the front of the card.
  2. Full-Face Blister Packaging – Covers the entire front card surface for added protection.
  3. Trap Blister Packaging – The plastic blister is trapped between two cards for a premium appearance.
  4. Clamshell Blister Packaging – Features hinged plastic shells for reusability and durability.

At CustomBoxesZone, we create custom blister card packaging USA that fits your exact product dimensions, design preferences, and branding goals.


Why Choose Custom Blister Card Packaging?

Custom blister packaging offers several advantages over traditional boxes or pouches. Here’s why brands are making the switch:

1. Enhanced Product Visibility

Blister cards are transparent, allowing consumers to see the product clearly before purchase — boosting trust and encouraging sales.

2. Maximum Product Protection

The rigid plastic and sturdy backing card shield your product from dust, tampering, and damage during transport.

3. Space for Branding

Each card offers ample space for printing your logo, product details, and visuals, turning every package into a mini billboard for your brand.

4. Cost-Effective

When ordered in bulk, custom blister card packaging wholesale provides premium presentation without high costs.

5. Tamper-Evident Design

Blister packaging is sealed, ensuring customers can tell if the product has been opened — perfect for pharmaceuticals and sensitive items.


Custom Blister Card Packaging with Logo – Boost Your Brand Identity

Adding your brand logo and design elements to your blister cards is one of the simplest yet most effective ways to increase recognition. At CustomBoxesZone, we use high-definition printing technology to ensure your logo pops with clarity and color accuracy.

You can choose from a variety of printing techniques:

  • Offset printing for detailed images
  • Digital printing for smaller runs
  • Foil stamping for luxury appeal
  • Embossing and debossing for texture
  • UV coating for gloss and protection

Your logo isn’t just a symbol—it’s a story. Our custom blister card packaging with logo ensures that story stands out on every shelf.


Blister Card Packaging Design – Crafting Perfection for Every Product

Design is where functionality meets aesthetics. Our professional design team at CustomBoxesZone helps you develop a custom blister card packaging design that captures your product’s personality.

Design Options Include:

  • Custom die-cuts to fit unique product shapes
  • Full-color printing with CMYK and Pantone options
  • Matte, gloss, or spot UV finishes
  • Clear PET or PVC plastic windows
  • Custom perforations for easy opening
  • Hanging holes for retail displays

Whether you need blister cards for electronics, healthcare, or retail, our designs combine durability, clarity, and brand storytelling.


Custom Blister Card Packaging USA – Manufactured Locally, Delivered Nationwide

When you choose CustomBoxesZone, you’re not just getting packaging; you’re partnering with a trusted custom blister card packaging USA manufacturer that prioritizes quality, efficiency, and sustainability.

We proudly serve clients across the United States, delivering custom blister card packaging near me solutions with fast turnaround and premium materials.

Why Choose Our U.S.-Based Production:

  • Faster lead times
  • High-quality control standards
  • Easy communication
  • Eco-friendly materials
  • Affordable bulk pricing

No matter where your business operates, we ensure consistent quality and timely delivery.


Custom Blister Card Packaging Wholesale – Save More, Get More

For businesses that need large quantities, wholesale blister card packaging offers exceptional value. By ordering in bulk from CustomBoxesZone, you reduce per-unit costs and maintain brand consistency across all your products.

Wholesale Packaging Advantages:

  • Cost savings up to 40%
  • Bulk printing discounts
  • Free design support
  • No hidden setup fees
  • Flexible shipping across the USA

Our custom blister card packaging wholesale service is perfect for manufacturers, retailers, distributors, and eCommerce stores.


Custom Blister Card Packaging Near Me – Local Support with Global Expertise

Searching for “custom blister card packaging near me”? You’ve found it. CustomBoxesZone combines the personalized service of a local business with the resources of a global packaging leader.

We help small and medium-sized companies create professional-grade packaging that competes with major brands on any retail shelf.

Local Benefits Include:

  • Easy collaboration on designs
  • Rapid sample approvals
  • Quicker delivery times
  • Ongoing client support

Whether you’re in New York, Texas, California, or Florida, we’re your reliable local packaging partner.


Custom Blister Card Packaging Cheap – Affordable Doesn’t Mean Average

At CustomBoxesZone, “cheap” doesn’t mean low quality. Our custom blister card packaging cheap solutions deliver durability, visual appeal, and brand impact—all at affordable rates.

We use cost-efficient production techniques and bulk material sourcing to keep prices low while maintaining premium quality.

You can select from various budget-friendly options:

  • Lightweight PET plastic
  • Economical paperboard cards
  • Simplified printing layouts
  • Standard sizes for small products

We make premium blister packaging accessible for every business size, from startups to established brands.


Blister Packaging – The Future of Product Presentation

Blister packaging has become the global standard in consumer goods packaging due to its versatility and strength. Its transparent display and sealed protection make it a preferred choice for industries like electronics, toys, beauty, and pharmaceuticals.

Industries Using Blister Packaging:

  • Healthcare: Tablets, capsules, medical devices
  • Beauty: Eyelashes, lip balms, razors
  • Retail: Toys, batteries, stationery
  • Hardware: Screws, nails, tools
  • Electronics: Cables, USB drives, accessories

No matter the industry, blister packaging enhances presentation and boosts buyer confidence.


Blister Card Printing – Bring Your Brand to Life

The printing quality of your blister card is the first thing customers notice. We offer state-of-the-art blister card printing services to ensure crisp text, vibrant colors, and long-lasting durability.

Printing Techniques:

  • Full-color CMYK printing
  • Pantone spot color matching
  • Metallic and holographic foiling
  • UV spot gloss for added detail
  • Water-based inks for eco-friendly options

Our printing experts make sure every box and card reflects your brand’s essence—bold, professional, and memorable.


Custom Blister Card Boxes with Logo – Style Meets Function

Our custom blister card boxes with logo are crafted to protect and present your products elegantly. With rigid construction, window displays, and precision-fit blisters, they’re perfect for high-end retail.

Each box is customizable with:

  • Brand logo printing
  • Embossed text
  • Custom inserts or cutouts
  • Protective coatings

When combined with your logo, these boxes elevate your products into premium retail-ready packaging.


Custom Blister Card Boxes Wholesale – Bulk Excellence for Every Industry

Need blister card boxes in bulk? Our custom blister card boxes wholesale service offers tailored packaging at unbeatable prices. From design to printing and assembly, we handle everything in-house to ensure fast, flawless delivery.

Our Wholesale Capabilities:

  • Orders from 100 to 50,000+ units
  • Volume-based discounts
  • Custom inserts for product safety
  • Consistent print and color quality
  • Nationwide delivery options

We provide wholesale packaging for brands in beauty, tech, food, health, and more.


Custom Blister Card Boxes Near Me – Professional Packaging Just a Call Away

Whether you’re a small local retailer or a national brand, our custom blister card boxes near me service ensures you always have access to reliable, professional packaging support.

We offer design consultations, free quotes, and physical samples so you can see and feel the quality before mass production.


Eco-Friendly Blister Card Packaging Options

Sustainability is more than a trend—it’s a responsibility. At CustomBoxesZone, we provide eco-friendly blister packaging options made from recyclable and biodegradable materials.

Eco-Friendly Options Include:

  • Recyclable PET or RPET blisters
  • FSC-certified paperboard cards
  • Soy-based inks and water coatings
  • Minimal plastic designs

Our eco-packaging not only protects the planet but also appeals to environmentally conscious consumers.


Applications of Blister Card Packaging

Custom blister packaging is adaptable for countless industries and uses:

Industry

Product Type

Packaging Benefit

Pharmaceutical

Tablets, vitamins

Tamper-proof and hygienic

Electronics

USB drives, cables

Transparent product view

Cosmetics

Eyelashes, lip gloss

Attractive retail display

Hardware

Screws, tools

Durability and visibility

Retail

Toys, batteries

Eye-catching and secure


Customization Options

When you order from CustomBoxesZone, you can fully personalize every detail of your packaging:

  • Custom die-cut shapes
  • Clear or colored plastic blisters
  • Matte or gloss finishes
  • Printed inserts or backers
  • Branding with logo and tagline

Your custom design will ensure your packaging stands out from competitors on any shelf.


How to Order Custom Blister Card Packaging

Ordering your packaging with CustomBoxesZone is simple and seamless:

  1. Request a Quote – Share your specifications, quantity, and design ideas.
  2. Design Approval – Our team provides free digital mockups.
  3. Production – We start manufacturing your blister cards using premium materials.
  4. Delivery – Fast shipping across the USA.

Whether you need 100 or 10,000+ units, we deliver consistent quality every time.

To measure the size of your Boxes, follow these steps: Diameter: Measure the circular width of the box from one edge to the opposite edge. Height: Measure from the bottom of the box to the top.

Our standard production turnaround time is 8 to 12 business days after final design approval. This includes printing, die-cutting, and finishing processes. Shipping times may vary based on your location.

For urgent orders, we offer rush production with a 4 to 6 business days turnaround. If you need expedited delivery, let us know at the time of ordering, and we’ll prioritize your request.

We offer full-color CMYK and PMS printing, meaning you can print as many colors as you like without limitations. Whether you want a single-color minimalist look or a vibrant, multi-color design, we have advanced printing technology to bring your vision to life.

We can handle bulk orders efficiently, processing up to 500,000+ Boxes per month. Whether you need a small batch or a large-scale production run, we have the capacity and resources to meet your demands.

Our Boxes are proudly manufactured in our state-of-the-art production facility, located in the USA, UK and Middle East.

We offer physical samples for bulk orders so you can check the quality, size, and design before placing a bulk order.

Our expert in-house design team provides 100% free design support to bring your packaging ideas to life.

Before printing, we provide a 3D digital proof (mockup) or a physical sample (upon request). This ensures you can review every detail—colors, design alignment, and overall look—before final production. We only proceed once you approve the design.
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Additional Options
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