• Get up to 40% discount on all Custom Packaging
  • Free Shipping to all over the US, Canada, the UK, and Australia
  • No additional taxes or hidden fees
  • Low MOQ and Free Design Support
Get Instant Custom Quote
Additional Options
Allowed types: JPEG, PNG, PDF, AI, PSD, CDR, WEBP, SVG
Box Style As Mention Above
Dimension (L + W + H) All Custom Sizes & Shapes
Minimum Run ( For Boxes and Mylar Bags) 100 Boxes - 1000 Mylar Bags ( 500 each design)
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scored,Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 - 8 Business Days
Shipping FLAT Position

Custom Hat Box – Made to Fit Every Hat Type

Not all hats are created equal. Some are soft and foldable, while others are rigid and structured. That’s why we offer full-size customization for every custom hat box order. Whether you need a round rigid box for luxury hats or a square tuck-end box for casual headwear, we’ve got the packaging solution you need.

Our boxes come in a variety of durable stocks such as kraft, cardboard, and rigid board to ensure safe delivery, even for fragile designs.

Custom Hat Packaging – Tell Your Brand Story

Packaging is the first impression your customer has of your brand. With our custom hat packaging, you can ensure that the impression is not only positive—but memorable. You can choose from a range of custom finishes and features to match your style.

We help businesses create packaging that’s not only functional but also emotionally engaging.

Hat Packaging with Logo – Build Recognition Instantly

Including your logo on the box reinforces your brand with every sale or delivery. Our hat packaging with logo allows you to prominently feature your brand identity through techniques like:

  • Foil stamping
  • Embossing/debossing
  • Spot UV
  • Inside-outside printing
  • Custom color schemes

With our design experts on your side, you’ll get hat boxes that are visually appealing and fully on-brand.

Custom Printed Hat Boxes – Designed with Precision

Our custom printed hat boxes give you the freedom to showcase your branding however you like. Whether you want a bold, colorful box that pops or a minimalist, luxury-style design, we use advanced printing technology to produce flawless results.

Each printed box is made using fade-resistant inks and high-quality materials, ensuring your product looks just as good on the outside as it does inside.

Hat Boxes with Window – Let Customers See Inside

Some customers want a glimpse of the product before they open it. Our hat boxes with window allow for that experience. These boxes feature a clear die-cut window, perfect for retail display and online orders where product preview matters.

The window can be customized in any shape and size to suit your branding and product.

Why Choose CustomBoxesZone?

We understand packaging is more than just a box. It’s protection, branding, and a key part of the customer journey. That’s why so many businesses trust us for their hat boxes. Here’s what we offer:

  • 100% custom sizes and box styles
  • Durable and eco-friendly stock materials
  • Luxury add-ons (ribbons, inserts, magnetic closures)
  • Full-color printing, custom finishes, and logo branding
  • Window patching for product visibility
  • Low minimum orders
  • Fast production and USA-wide shipping
  • Free design support

Get Started with Custom Hat Packaging Today

If you're ready to impress customers with premium packaging, it’s time to invest in the right box. Whether you’re a boutique brand, online retailer, or event organizer, our custom hat boxes deliver style, strength, and smart branding.

Request a Free Quote Now and let CustomBoxesZone help you create custom hat packaging that fits your hats and your brand perfectly.

Custom hat boxes are specially designed packaging solutions created to store, protect, and present hats of all styles — from casual caps to luxury wide-brimmed hats. These boxes are durable, stylish, and customizable, helping brands enhance their product appeal and customer experience.

Choosing custom hat boxes ensures your hats are protected from dust, damage, and deformation. They also help you showcase your brand identity with unique designs, logos, and colors. Whether you sell hats in retail stores or online, custom packaging makes your product more appealing and professional.

At CustomBoxesZone, we use premium materials such as rigid stock, corrugated board, Kraft paper, and cardboard. These materials are sturdy enough to protect hats while maintaining an elegant look. We also offer eco-friendly options made from recyclable materials.

Yes! We offer custom hat boxes with logo printing to help you build brand recognition. Choose from various printing techniques such as embossing, foil stamping, UV printing, and digital printing to make your logo stand out and give your packaging a premium feel.

Absolutely! We create custom-sized hat boxes to fit your specific hat styles — from baseball caps to fedora and cowboy hats. You can also choose unique shapes, including round, hexagonal, or square boxes, to add creativity and elegance to your packaging.

Yes, we provide custom hat boxes wholesale for retailers, fashion brands, and milliners. Ordering in bulk helps you save money and ensures brand consistency across all your packaging. Our wholesale hat boxes are affordable, durable, and shipped nationwide across the USA.

Yes! Our eco-friendly hat boxes are made from biodegradable and recyclable materials. We use sustainable printing methods and inks to help reduce your brand’s environmental footprint — perfect for companies that value green packaging.

Of course! We understand that small businesses and boutique brands need cost-effective solutions. That’s why we offer custom hat boxes cheap without compromising on quality or style. You can start with small quantities, enjoy free design support, and scale up as your business grows.

Yes! Our expert designers offer free design support to help you create packaging that perfectly represents your brand. Whether you need elegant, minimal, or vibrant designs, we provide 3D digital proofs before production to ensure complete satisfaction.