| Box Style | As Mention Above |
|---|---|
| Dimension (L + W + H) | All Custom Sizes & Shapes |
| Minimum Run ( For Boxes and Mylar Bags) | 100 Boxes - 1000 Mylar Bags ( 500 each design) |
| Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
| Printing | No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Included Options | Die Cutting, Gluing, Scored,Perforation |
| Additional Options | Eco-Friendly, Recycled Boxes, Biodegradable |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround | 7 - 8 Business Days |
| Shipping | FLAT Position |
Custom Hat Box – Made to Fit Every Hat Type
Not all hats are created equal. Some are soft and foldable, while others are rigid and structured. That’s why we offer full-size customization for every custom hat box order. Whether you need a round rigid box for luxury hats or a square tuck-end box for casual headwear, we’ve got the packaging solution you need.
Our boxes come in a variety of durable stocks such as kraft, cardboard, and rigid board to ensure safe delivery, even for fragile designs.
Custom Hat Packaging – Tell Your Brand Story
Packaging is the first impression your customer has of your brand. With our custom hat packaging, you can ensure that the impression is not only positive—but memorable. You can choose from a range of custom finishes and features to match your style.
We help businesses create packaging that’s not only functional but also emotionally engaging.
Hat Packaging with Logo – Build Recognition Instantly
Including your logo on the box reinforces your brand with every sale or delivery. Our hat packaging with logo allows you to prominently feature your brand identity through techniques like:
- Foil stamping
- Embossing/debossing
- Spot UV
- Inside-outside printing
- Custom color schemes
With our design experts on your side, you’ll get hat boxes that are visually appealing and fully on-brand.
Custom Printed Hat Boxes – Designed with Precision
Our custom printed hat boxes give you the freedom to showcase your branding however you like. Whether you want a bold, colorful box that pops or a minimalist, luxury-style design, we use advanced printing technology to produce flawless results.
Each printed box is made using fade-resistant inks and high-quality materials, ensuring your product looks just as good on the outside as it does inside.
Hat Boxes with Window – Let Customers See Inside
Some customers want a glimpse of the product before they open it. Our hat boxes with window allow for that experience. These boxes feature a clear die-cut window, perfect for retail display and online orders where product preview matters.
The window can be customized in any shape and size to suit your branding and product.
Why Choose CustomBoxesZone?
We understand packaging is more than just a box. It’s protection, branding, and a key part of the customer journey. That’s why so many businesses trust us for their hat boxes. Here’s what we offer:
- 100% custom sizes and box styles
- Durable and eco-friendly stock materials
- Luxury add-ons (ribbons, inserts, magnetic closures)
- Full-color printing, custom finishes, and logo branding
- Window patching for product visibility
- Low minimum orders
- Fast production and USA-wide shipping
- Free design support
Get Started with Custom Hat Packaging Today
If you're ready to impress customers with premium packaging, it’s time to invest in the right box. Whether you’re a boutique brand, online retailer, or event organizer, our custom hat boxes deliver style, strength, and smart branding.
Request a Free Quote Now and let CustomBoxesZone help you create custom hat packaging that fits your hats and your brand perfectly.